CENTRAL INK INTERNATIONAL

FAQ'S

Ink is a primary tool used to convey a message and give decoration to a substrate. For this to occur an ink must have specific properties if it is to perform properly. It is of no value if it will not transfer to the substrate or adhere in a proper manor. Ink makers must cater for a wide variety of requirements and retain the ability to be flexible in what they manufacture. The contents of any ink are dependent on the conditions under which the products are to be printed and the end use requirements of the printed piece. At its basic definition ink is a combination of components mixed together to form a fluid capable of printing from a printing press.

Colorant / pigment is probably the most important item in ink because it conveys the visual identity of an ink. It is also the major cost in an ink far exceeding all other components. Pigments give color to a substrate by either remaining on the surface or having a tendency to fill in voids on the substrate. An example would be a coated sheet versus an uncoated sheet where the ink will remain on the surface of the coated sheet and fill the voids of an uncoated sheet. Colorant / Pigment is provided to the ink manufacturer in two forms, a dry powder, or in a paste form where the pigment has been wetted with a varnish / vehicle. Most are synthetic materials produced from petroleum chemicals, which are inorganic, while others are organic and formed by nature in mineral or vegetable form.

Pigments are grouped according to their chemical composition. Usually that means color. Each is identified by name and a color index number; example Lithol Rubine - Pigment Red 57:1. 57 giving its identification number and the 1 indicates that it contains a percentage of Barium compound.

The basic Group are:

1.Yellow 2. Orange 3. Red 4. Green 5. Blue 6. Violet 7. Black
8. White 9. Pearlescent 10. Metallic 11. Fluorescent.

Each group contains various shades of hue. Example, yellow will vary from greenish yellow to bright warm yellow. Thus, you can have many different shades of each pigment to achieve an optimum color match.

Within each group of pigments there are several grades of pigment with a single color index reference.
They each may differ in relative density, oil absorption and opacity.
They each may have special properties such as light fastness and water resistance.
Each can be modified to meet specific needs.

Vehicle / Varnish is to which a pigment is suspended and allows for transfer of color to a substrate. Varnishes are a combination of different types of resins. Resins, by themselves, are of two basics types, natural and synthetic. Most resins today are synthetic and are made by polymerization involving condensation or addition reactions between relatively small molecules. Usually a vehicle / varnish is a combination of different varnishes, each designed to give ink a specific property or characteristic.

Just as in the case of pigments, there are various types of vehicles / varnishes. Vehicles / Varnishes are used to give ink body, a gel varnish for stiffness, varnishes used to give ink good flow properties, a lubrication varnish, varnishes for a hard dry ink, varnishes for quick setting inks and varnishes that achieve a high or dull gloss effect. Vehicle/Varnish in general is used to achieve three specific functions:

1. Used to wet the pigment. Allow the pigment to be fully dispersed in an ink formulation and to give an over all stability to the finished product.

2. Incorporate print-ability into the system. Allow an ink to transfer through the roller train of the printing press and onto the substrate. Without the varnish an ink would not transfer

3. Bind the pigment on to the printed surface. Vehicle / Varnish gives the ink its binding and adhesion properties. Various types of varnishes are used to harden the ink and give an ink quick setting qualities.

The formulation of a varnish is one of the most critical steps in ink making. Varnish has so many key properties and characteristics, that a combination of various types can be the difference between a good performing ink and a bad performing ink. Extreme amounts of R&D takes place when formulating varnishes as a vehicle system to wet pigments.

The third component of ink is what we call additives. Additives are very specialized components that give ink special properties that pigment and varnish will not do by themselves. The addition of additives is what really specializes an ink all to its own. There are many types of additives that an ink manufacturer has at its disposal. Many of them are used in such small percentages, on a per batch bases, that it would surprise you. Example, typically only 2% to 3%, by weight, of drying agents are mixed into a batch of ink.

One group of additives is oils and solvents. This group is used for flow and lubrication properties and can also influence drying characteristics. Various types of oils are linseed oil, which is obtained from the seeds of flax and tung oil, also known as china wood oil, is obtained from the seed of a nut. Mineral oils, or solvents, are petroleum-based products. In the last couple of years there has been a practice of using less mineral oils/solvents due to EPA and Government regulations concerning V.O.C.’s. It is something we have done ourselves and have found substitutes to replace petroleum-based products with those that are obtained from plant matter such as tung and linseed.

We also use special waxes to impart mar-resistance, improve slip, rub and scuff properties of ink. Most waxes are used for hard dry applications to give ink toughness and durability. Waxes can be used in two forms, a dry form that is very small in particle size or in a wet form where the wax has already been dispersed into a varnish.

A very important component of ink is its drying mechanism. Driers are used as a catalyst to promote oxidation. In the presence of driers, oxidation proceeds rapidly and the ink films dry hard in shorter periods of time. Cobalt and manganese are the two most common. Driers come in two forms, as a liquid drier or a paste drier.

Some other special additives are antioxidants, which gives an ink a stay fresh property, or a non-skinning characteristic. Soy or vegetable compounds are used to replace petroleum products as an environmental concern. We also use agents so ink will “bite” in certain types of substrates, usually a hard surface or synthetic substrate. Ph buffers are used to give balance and control between ink and fountain solution. Combinations of these components is what gives ink all of its properties and characteristics, which is basically to turn a liquid to a solid.


* VISUAL

*GIVEN PROCESS
*DRY
*ADHERE
*RESISTANCE


AN INK IS TO GIVE VISUAL CHARACTERS
We can formulate ink, in varying degrees, with the use of the before mentioned components.
As a basic rule ink is formulated to give 5 characteristics in order to perform. First, ink is to give visual character to a printed surface. Visual character can be broken down into three properties:

1. Hue - indicates what color the ink is.

2. Strength - is a measure of the color’s intensity or saturation.

3. Purity - indicates how bright or dark a color is.


Types of pigments, varnishes, oils and solvents all can alter the inks hue, strength and purity.

Ink vehicle can also affect ink. It must be capable of keeping the pigment dispersed or you may have loss of strength or a vehicle that penetrates the substrate too much will lower strength.

We have to be concerned about the components that make up ink and fully test them to achieve a properly functioning product. This is why it is helpful and important that the ink supplier attain information as to what type of substrate is being used for a particular job. We are able to alter inks so that they will contain the properties, characteristics, qualities and requirements that the finished job entails.

PRINT BY A GIVEN PROCESS
Formulation of ink is greatly determined by the method of printing being used. Various types of printing, such as flexography, gravure, screen, UV, sheet fed or web inks all influence how the ink will be manufactured. Each process is most significant to the formulation of the ink. In our situation, lithographic inks are generally more viscous and paste like than other types of inks.

DRY UNDER SPECIFIC CONDITIONS
* ABSORPTION
* OXIDATION
* EVAPORATION
* RADIATION

Inks are designed to dry by various means. The drying mechanism is dictated by the printing process being used and by the substrate being printed. Absorption is when ink penetrates the fibers of a substrate and is absorbed into the substrate. The degree of penetration determines the ‘dry’ ability of ink. Oxidation is when the oxygen in the atmosphere chemically combines with the varnish system converting it from a liquid to a solid. A catalyst is used, a drier, to promote the oxidation of the drying oils. Oxidation rapidly proceeds and ink films dry hard in shorter periods of time. Evaporation is when a solvent is physically removed from the ink leaving it to bind to the substrate. Heat set web is the best example of evaporation. Radiation cure is with the use of ultraviolet, or UV, drying. Special UV inks must be used for this type of drying. In most cases the printing press has some form of heat to speed the drying and setting process of the inks. Examples are IR driers, hot air knives and other forms of mechanical heat generated at or near
the delivery of the press.

It is the ink manufacturers task to produce a carefully balanced formulation to ensure a high quality print at today’s press speeds, and still maintain the drying process at a satisfactory rate. We run a very thin line with the additions of driers. Not enough drier will naturally slow down the setting process, but too much drier will have the press operator pulling rollers from his / her press. Also when adding driers, too high of a percentage of drier will actually de-activate itself and never fully cure.

ADHERE TO A GIVEN MATERIAL
Ink is to adhere and bind the color to the substrate and keep it there. Pigments have little or no effect concerning adhesion. The adhesive nature of ink comes from the varnish system. Choice of varnish for specific substrates is very important. Naturally you will need different varnishes for synthetic substrates as compared to a regular coated or uncoated substrate. Adhesion to various substrates uncoated, coated, matte, vinyl, acetate, foil or other synthetic substrates must be taken into account when formulating ink.

HAVE A SPECIAL RESISTANCE PROPERTIES
Inks must be able to resist certain types of chemical or physical attack. First, the ink must withstand the manufacturing process used to make it, the grinding and rolling on an ink mill, the shear of an ink mixer and the heat generated in the process. They must be able to withstand the rigors of the printing process itself. Conditions of high shear and heat generated on press as well as the addition of fountain solutions and alcohol.

Once printed, ink must be able to withstand finishing processes as cutting, folding, gluing, foil stamping, die cutting, coating or any bindery work. It also must withstand the severity of transportation. As a finished product it must withstand the rigors of the end use. Package for a product, a book, a pocket folder, a calendar etc. Since you are converting a liquid to a solid it must be able to bind, adhere, have rub and scuff resistance, heat resistance and elasticity to withstand all of these situations


* ALL PARTIES INVOLVED
* GENERAL OBSERVATIONS
* DIRECT OBSERVATIONS
* SPECIFIC TO A JOB

Now that we have the basic components of an ink its time to formulate. But before we can build an ink, one that best fits your needs, one key component that cannot be left out is YOU. A good and open dialog is needed and the need for communication is very necessary. This communication is necessary between the printer and the print buyer. It is of great importance that the print buyer covey exactly what he/she desires to achieve in their printed piece. And, in turn the printer will inform his / her ink supplier of any questions that he/she may have concerning a job.

Communication is one of the most important factors as an ink manufacturer. In order to create a product that posses the properties, characteristics, qualities and requirements of the printer, a good and open line of communication is necessary between the printer, print buyer and ink supplier. All parties involved - not just limited to printer and ink supplier, but to press operator, chemical reps, paper reps, designers, pre-press, your sales reps and the end user of the products being printed. Communication is a must to ensure all pieces work together in harmony. the delivery of the press.

It is the ink manufacturers task to produce a carefully balanced formulation to ensure a high quality print at today’s press speeds, and still maintain the drying process at a satisfactory rate. We run a very thin line with the additions of driers. Not enough drier will naturally slow down the setting process, but too much drier will have the press operator pulling rollers from his / her press. Also when adding driers, too high of a percentage of drier will actually de-activate itself and never fully cure. 




Central Ink Corporation is devoted to meeting or exceeding all safety and regulatory standards set by government and industry organizations. All of the employees here at Central Ink are focused on providing environmentally-friendly products as well as exploring more ways to decrease our dependence on petroleum based products.


Central Ink Corporation utilizes numerous environmentally friendly raw materials in the formulation of our products. The utilization of these products minimizes the negative impact to our environment without compromising the outstanding press performance and unsurpassed quality Central Ink is known to produce. Central Ink Corporation believes that continuing to provide sustainable products and the reduction of waste are large parts of our overall responsibility as an eco-conscious organization.


We include several renewable resources in the production of our printing inks to minimize our impact on the environment. For example, we choose to consume a high percentage of soybean oil in our Cold Set inks; allowing these products to be formulated with very low Volatile Organic Components (VOC). Our Sheetfed products are extremely low in VOC’s; they contain both soybean and linseed oils. While utilizing renewable resources, our Heatset product lines use a variation of soybean oil and rosin-based resins, which have a high renewable content. Finally, our UV inks do not contain any volatiles, eliminating any emissions.


Our research and development staff at Central Ink Corporation is committed to evaluating and using ecologically friendly raw materials. We are always assessing our product, searching for new and more improved methods that contain more eco-conscious materials in order to provide our customers with unique and innovative solutions for all of their printing needs. In addition, Central Ink Corporations Mobile Diagnostics team utilizes proprietary technology to help our customers minimize waste. This technology helps our customers improve the quality of their finished products and also allows them to optimize production.





QUANTITY. Estimating the amount of ink required for a particular job is often difficult. Allowances for leftovers, spoilage, and wash-ups are hard to predict.

Experience is the best estimating yardstick. Lacking experience, consult CIC. Standard estimating charts are available; they give approximate ink coverage figures on various stocks.

FACTORS WHICH AFFECT QUANTITY. There are 5 main factors that bear on the quantity of ink needed:

• Specific Gravity – Specific gravity is defined as the weight of a given volume of ink compared to the weight of an equal volume of water. If the specific gravity of a Chrome Yellow ink is 2.40 and the specific gravity of a Diarylide Yellow ink is 1.20, it is apparent that each pound of Diarylide Yellow ink will cover twice as much stock – all other things being equal.

Volume of ink rather than weight is the crucial measure. The higher the specific gravity, the smaller the volume and the greater the number of pounds needed.

• Color Strength – Another factor affecting the quantity needed for a job is the tinctorial strength of the ink. The weaker the ink, the heavier he film must be to reach a desired color strength.

The tinctorial strength of two inks may be compared by reducing each with the same percentage of white mixing ink and comparing the strength of the resulting tints. Inks having high tinctorial strength permit printing full-strength color with a relatively thin film.

• Surface and Finish of Stock – Rough textured and absorbent surfaces require thick ink films. Smooth, hard surfaces require minimum film thickness for adequate coverage.

• Type of Work To Be Printed – Printing all type mater requires less ink than a solid area of equal size. Printing an average screen tone also requires less ink than a solid of equal size.

• Make Ready – Poor make-ready requires more ink, since an excessive amount of ink must be carried to make up for the deficiency in the make-ready.

INK COVERAGE.

For letterpress on coated papers, blacks can be expected to give 150,000 to 200,000 square inches per pound of ink; transparent colors – 125,000 to 175,000 square inches per pound of ink; opaque colors 75,000 to 125,000 square inches per pound of ink. The offset process usually gives 50% to 100% more coverage than letterpress. (See sample ink coverage chart).

Careful ordering of ink is vital to the production of high quality printing. Care at the start of a job saves trouble, money, production time and assures the best results.

Ink Suppliers need certain information before the formulator can begin to work. Each order for ink should be accompanied by the following data:
• Color or colors to be reproduced
• Printing process to be used
• Substrate to be printed (supply sample if possible)
• Processing and/or converting requirements
• End usage requirements
• Cost requirements

COLOR TO BE REPRODUCED.

Color memories are short. Words often fail to describe color and color appearance. “Red ink,” for example, can range from a bluish red or magenta to a yellowish red that approaches orange, and it can be glassy red or a dull or matte finish.

Water color swatches and plastic chips from color system books are difficult to match. Water color swatches often have a milky, flat finish that is difficult to duplicate; plastic chips are coated in such a way that color and appearance characteristics are unnaturally altered.

Printed samples can be good color copy, if the sample is printed on the same type of stock to be commercially used, by the same printing process to be applied, and viewed under the same lighting conditions that the appraiser will use.

CIC’s color guides offer wide ranges of colors. Use of CIC’s color guide makes color selection easy and saves color matching costs.

When a desired color is not available in the color guide, a “wet sample” (actual ink left over from a previous run) makes excellent color copy. When two inks can be compared for color side by side, a color match can be quickly achieved.
PRINTING PROCESS TO BE USED. Printing process, type of press, press speed and method of drying all influence in formulation. In multi-color or process printing, the sequence of color application also is important.

The facet that a job will be run by letterpress is not sufficient for the formulator. He must know whether it is a job or platen press, flatbed or rotary. Each type runs at a particular speed and has a unique distribution system – the factors that influence ink formulation.

On multi-color or process printing, the formulator should know the printing sequence; correct formulation can anticipate problems before they arise. Wet trapping of successive ink films involves careful formulation. The first down color should have the greatest tack but must not pick the stock. Following colors need progressively less tack for proper trapping.

When considerable time may elapse between the printing of first down colors and application of subsequent colors, “crystallization” may occur. Grease or wax in a first down color can come to the surface as the ink film dries and produce an ink-repellent rather than an ink-receptive surface. All these are reasons why the formulator needs precise data.

SUBSTRATE TO BE PRINTED.

Ink is applied to a variety of substrates or surfaces – paper, carton stock, fibre and corrugated board, tin plate, plastics, glass, rubber, cotton, burlap, nylon, cellophane, and metal foil.

Paper alone comes in a bewildering array of types; glassine, bond, parchment, enamel or coated, super calendered, machine finish, plastic-coated, kraft, and newsprint. Each has vastly different qualities to which inks must be adjusted.

Bond and glassine are hard-surfaced papers, requiring stiff and tacky inks, which lie on top of the paper and dry by oxidation.

At the other extreme is newsprint, which is so porous that ink penetrates into the paper. Bond inks cannot be used on newsprint; they pick up the surface and produce fuzzy printing. On the other hand, newsprint inks would never dry on glassine and bond paper; long after printing the ink would smear to the touch. These are extremes but the same principles exist with all printing surfaces.

PROCESSING, CONVERTING REQUIREMENTS.

Printing is but one phase of processing that a substrate may undergo before reaching the ultimate consumer. CIC must know what additional converting and/or processing will follow the printing.

The converting process may be strictly a mechanical change in size and shape. Folding boxes, for example, may be printed, die-cut, scored, folded, glued, and delivered in one continuous operation. Hence, inks must be formulated to dry to a particularly tough, rub-resistant surface in order to withstand this physical converting in addition to subsequent wear and tear during filling and shipping.

Paper napkins, towels, draperies and the like often are “creped” or embossed with ha design after printing. Other printed surfaces may be laminated. Ink formulators must be aware of these converting requirements.

Processing may consist of the application of a protective, adhesive, or reinforcing coating. Bread wrappers and milk containers often are waxed after printing to make the paper moisture-resistant. Beer or food containers may undergo sterilization or pasteurization. CIC must know these processing requirements in order to formulate, for example, bread wrapper inks with pigments and vehicles that will not bleed in hot wax, or supply metal decorating inks that will not change colors when subjected to high temperatures during processing.

END-USE REQUIREMENTS.

Inks for soap carton printing require careful selection of pigments and vehicles to prevent bleeding or discoloration by the caustic action of the soap. Bags and boxes for food packaging require inks free of objectionable odors. Lamination requires light fastness and bleed resistance in ink pigments and vehicles. The ink supplier must know the end-use requirements of the job.

COST REQUIREMENT.

The most economical ink for a job is always the ink that performs satisfactorily. Cost per pound is a secondary criterion.

When alkali-resistance or special light fastness or other special properties are required, ink suppliers must no doubt use more costly pigments and other ingredients in the formulation. Economy in these cases is often possible only at the expense of quality.

PACKAGING. When ordering ink, specify how it should be packaged for ease of handling not only in shipment, but also in the shop. Gravure inks, for instance, are fluid by nature and are generally used in quantity on long runs; hence, they are delivered in 30 or 55 gallon drums. News ink is shipped to large customers by tank or truck or railroad tank car and pumped into tanks for storage. Most suppliers ship ink in cans, kits, or drums of different sizes according to instructions.

DELIVERY. Be sure to include a delivery date when ordering ink. Idle presses mean lost money. Remember that ink formulating is a prescription business and suppliers need time to do their work well.

STORAGE. Inks should be stored where they are not subject to excesses of heat or cold. They should be carefully stored and classified according to kind of ink, color, and date of delivery. This makes it simpler to tell how much of a given type of ink is on hand.

Grade of Stock Enamel Litho Coated Dull Coated Machine Finished Antique

Black 425 380 375 400 275
Rubberbase Black 445 430 425 435 335
Purple 360 350 320 350 235
Process & Transparent Blue 355 340 335 340 220
Transparent Green 360 350 335 350 235
Process & Transparent Yellow 355 355 340 340 220
Chrome & Lemon Yellow 285 260 250 250 150
Persian Orange 345 325 310 325 225
Process & Transparent Red 350 345 340 340 225
Semi-Transparent Red 350 340 325 340 175
Brown 345 335 325 335 225
Silver 335 300 285 295 220
Gold 125 115 115 115 75
Opaque White 200 175 165 175 135
Tint Base 400 380 375 385 25
Fluorescent 135 120 120 120 85
Over Print Varnish 450 425 415 425 X

The above figures represent, approximately, the number of thousand square inches that a pound of offset ink will cover. As the carefulness of the pressman in making ready and in setting the fountain has a bearing on the amount of ink required on the job, and as the affinity for ink varies with different paper stocks even in the same classification, it is evident that the above chart cannot be guaranteed as absolutely correct.


The Gardiner Scholarship Program provides eligible students a scholarship that can be used to purchase approved services or products in order to design a customized educational program for the student. Scholarships can be used for specialized services such as speech or occupational therapy, instructional materials, tuition at an eligible private school, contributions to a college prepaid account and more. The program is directly administered by state-approved nonprofit scholarship funding organizations.

•Who is eligible to receive a Gardiner Scholarship?
To be eligible to receive a scholarship a student must meet the following eligibility criteria:

Is a resident of this state;
Is eligible to enroll in kindergarten through grade 12 in a public school in this state or will be 3 or 4 years old before September 1;
Has a disability as defined below?
Autism spectrum disorder, as defined in the Diagnostic and Statistical Manual of Mental Disorders, Fifth Edition, published by the American Psychiatric Association; cerebral palsy, as defined in s. 393.063(6); Down syndrome, as defined in s. 393.063(15); an intellectual disability, as defined in s. 393.063(24); Phelan-McDermid syndrome, as defined in s. 393.063(28); Prader-Willi syndrome, as defined in s. 393.063(29); spina bifida, as defined in s. 393.063(40); being a high-risk child, as defined in s. 393.063(23)(a); muscular dystrophy; Williams syndrome; rare diseases which affect patient populations of fewer than 200,000 individuals in the United States, as defined by the National Organization for Rare Disorders; anaphylaxis; deaf; visually impaired; traumatic brain injured; hospital or homebound; or identification as dual sensory impaired, as defined by rules of the State Board of Education and evidenced by reports from local school districts. The term “hospital or homebound” includes a student who has a medically diagnosed physical or psychiatric condition or illness, as defined by the state board in rule, and who is confined to the home or hospital for more than 6 months.
Is the subject of an IEP written in accordance with rules of the State Board of Education or with the applicable rules of another state or has received a diagnosis of a disability from a physician who is licensed under chapter 458 or chapter 459, a psychologist who is licensed under chapter 490, or a physician who holds an active license issued by another state or territory of the United States, the District of Columbia, or the Commonwealth of Puerto Rico.
How do I apply for the Gardiner Scholarship Program?
The Scholarship Funding Organizations (SFO) listed below are approved to administer the Gardiner Scholarship Program. Contact the SFO for instructions and deadlines for applying for a scholarship.

•How much is the average scholarship amount?
The amount of a child's scholarship is dependent on a number of different factors, including grade level, county of residence and a student's individual level of need. The average full scholarship amount is approximately $10,000. The percentage of scholarship a student qualifies depends on the date eligibility is confirmed by the scholarship funding organization.

September 1100%
November 175%
February 150%
April 125%

•How are Gardiner Scholarship students evaluated for educational progress?
Private schools that enroll students on the scholarship must annually administer or make provisions for students participating in the program in grades 3 through 10 to take one of the nationally norm-referenced tests identified by the Department of Education or the statewide assessments pursuant to s. 1008.22. Students with disabilities for whom standardized testing is not appropriate are exempt from this requirement. A participating private school shall report a student’s scores to the parent.

Tuitions and fees access here

** Tuition Rates are subject to change according to scholarship approval

Note: All Payments are due weekly on Mondays. For the 10 months of the school year. (August to June) All Registration payments must be completed by the first three months of the school year with a 50% payment on /or before the first day of school. If you have any questions or concerns, please contact the administration ← Check here.

Color memories are short. Words often fail to describe color and color appearance. “Red ink,” for example, can range from a bluish red or magenta to a yellowish red that approaches orange, and it can be glassy red or a dull or matte finish.

Water color swatches and plastic chips from color system books are difficult to match. Water color swatches often have a milky, flat finish that is difficult to duplicate; plastic chips are coated in such a way that color and appearance characteristics are unnaturally altered.

Printed samples can be good color copy, if the sample is printed on the same type of stock to be commercially used, by the same printing process to be applied, and viewed under the same lighting conditions that the appraiser will use.

CIC’s color guides offer wide ranges of colors. Use of CIC’s color guide makes color selection easy and saves color matching costs.

When a desired color is not available in the color guide, a “wet sample” (actual ink left over from a previous run) makes excellent color copy. When two inks can be compared for color side by side, a color match can be quickly achieved.
PRINTING PROCESS TO BE USED. Printing process, type of press, press speed and method of drying all influence in formulation. In multi-color or process printing, the sequence of color application also is important.

The facet that a job will be run by letterpress is not sufficient for the formulator. He must know whether it is a job or platen press, flatbed or rotary. Each type runs at a particular speed and has a unique distribution system – the factors that influence ink formulation.

On multi-color or process printing, the formulator should know the printing sequence; correct formulation can anticipate problems before they arise. Wet trapping of successive ink films involves careful formulation. The first down color should have the greatest tack but must not pick the stock. Following colors need progressively less tack for proper trapping.

When considerable time may elapse between the printing of first down colors and application of subsequent colors, “crystallization” may occur. Grease or wax in a first down color can come to the surface as the ink film dries and produce an ink-repellent rather than an ink-receptive surface. All these are reasons why the formulator needs precise data.




Ink is applied to a variety of substrates or surfaces – paper, carton stock, fibre and corrugated board, tin plate, plastics, glass, rubber, cotton, burlap, nylon, cellophane, and metal foil.

Paper alone comes in a bewildering array of types; glassine, bond, parchment, enamel or coated, super calendered, machine finish, plastic-coated, kraft, and newsprint. Each has vastly different qualities to which inks must be adjusted.

Bond and glassine are hard-surfaced papers, requiring stiff and tacky inks, which lie on top of the paper and dry by oxidation.

At the other extreme is newsprint, which is so porous that ink penetrates into the paper. Bond inks cannot be used on newsprint; they pick up the surface and produce fuzzy printing. On the other hand, newsprint inks would never dry on glassine and bond paper; long after printing the ink would smear to the touch. These are extremes but the same principles exist with all printing surfaces.


Printing is but one phase of processing that a substrate may undergo before reaching the ultimate consumer. CIC must know what additional converting and/or processing will follow the printing.

The converting process may be strictly a mechanical change in size and shape. Folding boxes, for example, may be printed, die-cut, scored, folded, glued, and delivered in one continuous operation. Hence, inks must be formulated to dry to a particularly tough, rub-resistant surface in order to withstand this physical converting in addition to subsequent wear and tear during filling and shipping.

Paper napkins, towels, draperies and the like often are “creped” or embossed with ha design after printing. Other printed surfaces may be laminated. Ink formulators must be aware of these converting requirements.

Processing may consist of the application of a protective, adhesive, or reinforcing coating. Bread wrappers and milk containers often are waxed after printing to make the paper moisture-resistant. Beer or food containers may undergo sterilization or pasteurization. CIC must know these processing requirements in order to formulate, for example, bread wrapper inks with pigments and vehicles that will not bleed in hot wax, or supply metal decorating inks that will not change colors when subjected to high temperatures during processing. 

Inks for soap carton printing require careful selection of pigments and vehicles to prevent bleeding or discoloration by the caustic action of the soap. Bags and boxes for food packaging require inks free of objectionable odors. Lamination requires light fastness and bleed resistance in ink pigments and vehicles. The ink supplier must know the end-use requirements of the job. 


The most economical ink for a job is always the ink that performs satisfactorily. Cost per pound is a secondary criterion.

When alkali-resistance or special light fastness or other special properties are required, ink suppliers must no doubt use more costly pigments and other ingredients in the formulation. Economy in these cases is often possible only at the expense of quality.

PACKAGING. When ordering ink, specify how it should be packaged for ease of handling not only in shipment, but also in the shop. Gravure inks, for instance, are fluid by nature and are generally used in quantity on long runs; hence, they are delivered in 30 or 55 gallon drums. News ink is shipped to large customers by tank or truck or railroad tank car and pumped into tanks for storage. Most suppliers ship ink in cans, kits, or drums of different sizes according to instructions.

DELIVERY. Be sure to include a delivery date when ordering ink. Idle presses mean lost money. Remember that ink formulating is a prescription business and suppliers need time to do their work well.

STORAGE. Inks should be stored where they are not subject to excesses of heat or cold. They should be carefully stored and classified according to kind of ink, color, and date of delivery. This makes it simpler to tell how much of a given type of ink is on hand.

The above figures represent, approximately, the number of thousand square inches that a pound of offset ink will cover. As the carefulness of the pressman in making ready and in setting the fountain has a bearing on the amount of ink required on the job, and as the affinity for ink varies with different paper stocks even in the same classification, it is evident that the above chart cannot be guaranteed as absolutely correct.

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